Update, I did notice after the first cleaning exercise that the arm of the motor became difficult to begin its movement to close the flap but thought nothing of it. It springs back perfectly on its own without sticking as intended every time, which was the original fault. One of the other known general faults on this part is when it springs back to the open position it can go too far & lock in position preventing the initial movement to close, thus throwing an engine warning light at start up when it goes through the checking procedure.
There's a video on YouTube showing how to fit it without removing the manifold but it's tricky & deceptively time consuming & of course you need specialy adapted, mini, ratchets to do it. As its only been 3 weeks since I took it off to do the original clean it's still fresh in my mind so I'll whip it off, apply some Mr muscle & rinse it, fit the modification & put it back on the car.
It'll have to wait until next weekend but I'll report further once complete.